The YOV Online Oil Sensor integrates multiple detection units including ferromagnetic and non‑ferromagnetic wear particles, viscosity, density, micro‑water content, water activity, temperature, and dielectric constant (contamination). This enables complete integrated detection of oil wear status and oil characteristics. The device is compact and sturdy, making it very suitable for oil status monitoring of vehicle‑mounted equipment and other heavy industrial equipment. It is a reliable product for preventive maintenance and advanced intelligent manufacturing.
Key Capabilities
- Ferromagnetic wear particles: >40 μm (5 channels)
- Non‑ferromagnetic wear particles: >150 μm (5 channels)
- Viscosity: 1–1000 cSt (±5%)
- Density: 600–1250 kg/m³ (±3%)
- Moisture content: 1–5000 ppm
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Description
This online oil detection sensor integrates multiple detection units such as ferromagnetic and non‑ferromagnetic wear particles, viscosity, density, micro‑water content, water activity, temperature, and dielectric constant (contamination), so as to complete the integrated detection task of oil wear status and oil characteristics.
The device is compact and sturdy, making it very suitable for oil status monitoring of vehicle‑mounted equipment and other heavy industrial equipment. It is a reliable product for preventive maintenance and advanced intelligent manufacturing.
Applications
Key Benefits
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1
Wear particle counting and material analysis — distinguish ferromagnetic vs non‑ferromagnetic particles.
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2
Flow rate estimation — ensures typicality of detection.
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3
Abnormal wear monitoring — protects valuable assets.
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4
Immunity to external interference — measurement is not disturbed by external metal and magnetic fields.
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5
Quick response — adjustable data accumulation period.
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6
Excellent chemical and pressure resistance.
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7
No moving parts or consumable parts — high reliability.
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8
2.5 kV isolation RS485 Modbus communication.
Wear Particle Detection
| Particle Type | Size Range |
|---|---|
| Ferromagnetic Wear Particles | 40–99 μm |
| 100–199 μm | |
| 200–299 μm | |
| 300–399 μm | |
| ≥400 μm | |
| Total Count | |
| Non‑Ferromagnetic Wear Particles | 150–199 μm |
| 200–299 μm | |
| 300–399 μm | |
| 400–499 μm | |
| ≥500 μm | |
| Total Count |
Detection rate: ≥85% | Max 100 particles/sec | Sensor bore: Φ12 mm
Oil Properties Detection
| Parameter | Range | Accuracy | Resolution |
|---|---|---|---|
| Viscosity | 1–1000 cSt | ±5% | 0.1 cSt |
| Density | 600–1250 kg/m³ | ±3% | 0.1 kg/m³ |
| Moisture Content | 1–5000 ppm | ±10 ppm or ±10% | 1 ppm |
| Water Activity | 0–1 aW | ±0.03 aW | 0.001 aW |
| Temperature | ‑40 ℃ – 120 ℃ | ±0.5 ℃ | 0.1 ℃ |
| Dielectric Constant | 1–6 | ±0.2 | ±0.01 |
General Specifications
| Parameter | Value |
|---|---|
| Flow Rate | ≤0.1 m/s |
| Working Oil Pressure | ≤1 MPa |
| Sensor Bore | Φ12 mm |
| Digital Signal | RS485 Modbus RTU (2.5 kV isolation) |
| Operating Voltage | DC 24V ±10% |
| Working Current | ≤200 mA (DC24V) |
| Fluid Temperature | ‑40 ℃ – 105 ℃ (instantaneous 125 ℃) |
| Operating Temperature | ‑40 ℃ – 85 ℃ |
| Shell Material | 6061‑T6 Aluminum |
| Dimensions | 282 × 96 × 115 mm |
| Weight | 4.5 kg |
| Protection Level | IP66 |