Yateks Oil Condition Sensor Solution with PLC

YES70 Multi-channel centralized monitoring system for large-scale industrial sites

Multi-Channel Acquisition 4G Communication PLC Control System Modular Design
Yateks Oil Condition Sensor Solution with PLC 1 / 4

The YES70 Oil Condition Sensor Solution with PLC adopts multi‑channel signal acquisition designed for the highly dispersed and multi‑point characteristics of large‑scale industrial sites. The system uses multi‑channel single‑point acquisition, aggregates data in the control system, and carries out centralized packaged processing — realizing single‑point acquisition and centralized uploading in the field. The control system integrates a 4G communication module, display screen, and data processing module. Sensors can be replaced according to site monitoring requirements, making it suitable for batch deployment in industrial sites.

Key Capabilities

  • Multi-channel signal acquisition for distributed monitoring points
  • Centralized data processing with PLC control system
  • 4G wireless communication for remote monitoring
  • replaceable sensors based on monitoring requirements
  • Suitable for batch deployment across industrial sites

Description

The YES70 adopts multi‑channel signal acquisition designed for large‑scale industrial environments. For sites with highly dispersed equipment and multi‑point monitoring needs, the system uses a multi‑channel single‑point acquisition method — each sensor independently collects data at its location, then aggregates all data in the centralized control system for unified processing and uploading.

The integrated control system combines a 4G communication module, display screen, and data processing module in one compact unit. This architecture enables real‑time monitoring of oil conditions across multiple machines while maintaining centralized oversight.

The system can be adapted to detect viscosity, density, dielectric constant, water content, temperature, and wear particles. Sensors can be replaced according to site monitoring requirements, making it highly suitable for batch deployment across industrial sites.

Applications

Steel Industry — Monitoring production equipment and machinery
Tunnel Boring Machine — Heavy equipment lubrication monitoring
Petrochemical — Production equipment and pump monitoring
Wind Power — Turbine and generator condition monitoring
Electric Power System — Transformer and generator oil monitoring
Marine — Ship engine and propeller monitoring
Large‑Scale Equipment Integration — Multi‑point centralized monitoring

Key Features

  • 1
    Multi‑Channel Signal Acquisition

    Designed for highly dispersed and multi‑point industrial sites. Each monitoring point collects data independently.

  • 2
    Centralized Data Processing

    All sensor data is aggregated in the control system for unified packaged processing and uploading.

  • 3
    Integrated Control System

    Combines 4G communication module, display screen, and data processing module in one unit.

  • 4
    Flexible Sensor Configuration

    Sensors can be replaced according to site monitoring requirements — viscosity, density, dielectric, water content, temperature, or wear particles.

  • 5
    Batch Deployment Ready

    Modular design suitable for large‑scale deployment across multiple industrial sites.

  • 6
    PLC Control Integration

    Seamless integration with existing PLC systems for automated monitoring and alerting.

Sensor Measurements

ParameterRangeAccuracy
Kinematic Viscosity1 – 1000 cSt±5%
Density600 – 1250 kg/m³±3%
Water Activity / Humidity0 – 1 aW / 0 – 100% RH±0.03 aW / ±3%
Moisture Content (dissolved water)0 – 5000 ppm±10% or ±10 ppm
Oil Quality (Dielectric constant)0 – 6 Level±5%
Temperature40 – 120 ℃±0.5 ℃
Water Content (free & emulsified)0 – 10%±0.5%
Wear Particles CountingFe particles >40 μm (5 channels)
Non‑Fe particles >150 μm (5 channels)
Detection rate ≥80%

System Architecture

Sensors

Multi‑point distributed sensors for individual monitoring locations

PLC Control

Centralized data aggregation and processing

4G Cloud

Wireless upload to cloud platform for remote access

Why YES70 Solution?

The YES70 solution transforms fragmented monitoring into centralized intelligence. Instead of managing individual sensors at each machine, you get a unified dashboard showing oil health across your entire facility. This is especially valuable for large industrial sites with dozens of machines spread across multiple locations — enabling fleet‑wide predictive maintenance from a single control center.